Hacker Tactic: Multi-Design Panels

Hacker Tactic: Multi-Design Panels

Last time, we talked about single-PCB-design panels, all the cool aspects of it, including some cost savings and handling convenience. Naturally, you might wonder, and many did – can you put multiple different PCBs on a single panel? The answer is “yes, without a doubt!” The tool we used last time, KiKit, will not be as helpful here, so we’ll be looking elsewhere.


Making multi-PCB panels can help you save money, naturally, but it can also make your assembly a whole lot easier, and it can bring you hacking to a whole new level. It sure helped with mine! You might have already learned that some fabs scoff at multi-design panels and add surcharges. Well, you’ll be delighted to learn that there are more hacker-friendly fabs out there, too.


Developing PCBs In Bulk


So far, I’ve worked on about 300 different PCB designs, with half of them available in my monorepo. I’ve assembled and tested just about half of these. You might guess that this would cost a lot of money, and that assembly would take a fair bit of time, but I have some tricks up my sleeve. For a start, you can easily order PCBs 10-12 times more cheaply if you do multi-panel.



Around 2016, I decided to start developing PCBs in larger quantities, both fully-featured device PCBs and small building-block boards for all sorts of mods. I was trying to do this on a pretty tiny budget. It helped that I started working on ZeroPhone soon after, a smartphone you could mod with custom PCBs, and there were more than enou ..

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